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• Application of ZINGA is as easy as painting
Just like paint, ZINGA can be easily applied with a brush, roller or spray gun. ZINGA can be applied even in bad weather conditions.
• ZINGA provides both cathodic protection and barrier protection
Paints which are used against rusting and are said to be rich in zinc prevent the applied surface from contact with air and protect the surface for a while. However, since these paints do not contain enough zinc to provide protection on the entire layer surface, they lose their protective properties after a while and rust penetrates to the bottom of the paint layer and starts to damage the surface by causing scaling and burrs. On the other hand, Zinga, because the amount of pure zinc in it is very high, completely penetrates the metal surface and does not allow the surface to rust by providing cathodic protection. It is not possible to rust the metal surface even where the zinc layer is slightly damaged.
Also zinga provides passive protection. When ZINGA is oxidized, the zinc salts gradually form on the surface and bring a protective barrier to the well. In addition, the binder in ZINGA offers a second protective layer and reduces the loss of zinc.
• ZINGA is based on special spray zinc
The amount of zinc contained in the dry surface is not the basis of ZINGA's performance. The quality of zinc used is also very important. The zinc used in ZINGA is produced by special spraying method, and it also provides the unique qualities and purity of zingan. In addition, the zinc particles are specially shaped to increase the contact surfaces and to provide better bonding. This is another of ZINGA's unique reasons.
• ZINGA is more resistant to mechanical damage
ZINGA is more flexible than paint. It gives the same reaction as the metal it covers because it is a decorative layer. It is shortened in the face of temperature differences and does not crack in the face of mechanical damages. Because of its flexibility, it can be crushed and compressed. On the other side, the paint easily cracks and penetrates under the rust paint layer.
Comparison of ZINGA with hot dip galvanizing and metallization
• Easy surface preparation for ZINGA
The steel surface must be subjected to various washing processes with chemical solvents before hot dip galvanizing is applied.
The surface preparation required for metallization is quite troublesome. With Grit, the cleaning grade of SA 3 must be obtained. The destroyed surface must be extremely dry.
Also the degree of roughness is extremely important. Zinc application should be done immediately after the destruction.
On the other hand, ZINGA can be applied to the surface with a cleaning grade of SA 2.5 and Ra with a roughness degree of 12.5 to 15 μm, even in moist air. There may be a few days between destruction and application of ZINGA. In some cases the surface preparations can be reduced to a minimum. ZINGA can be applied to clean, rough, even rusty and moist surfaces.
• Easy application with ZINGA
Partitioning of the galvanizing surface by hot dipping method, transportation to the workshop with special tools, heating, re-welding, reassembly of parts etc. .
On the other hand, ZINGA's application is very simple. ZINGA can be easily applied with a brush, roller or spray gun. No special and complicated tools are needed in the workshops. ZINGA can be applied on site. It does not have to be shredded and moved to the workshop. There is no need to say how much money and time it saves. You are in control and management during the production process and during the renovation.
ZINGA can be applied even in bad weather conditions. The ongoing galvanizing methods do not offer this advantage.
ZINGA can also be applied by immersion method. Immersion can be done at varying temperatures. There is no energy loss when heating ZINGA. For hot dip galvanizing, heat above 620 ° C is required, which may cause deformation in the fine structure. With ZINGA it is possible to galvanize any metal construction. Suitable conditions for the hot dip method are not required for ZINGA.
• ZINGA offers better cathodic protection and extra barrier protection
ZINGA is more effective than other existing anti-corrosion systems in the field. The superiority of ZINGA is due to the quality and quantity of zinc contained in the dry layer.
ZINGA's polymerized layer is completely different from the hot dip galvanized layer. The hot-dipped galvanized layer was found to be alloyed with variable zinc concentration (75% to 85%) at a purity of 98%. However, the ZINGA layer has homogenized and at least 96% zinc oxide (up to 99,995% pure) has emerged. Moreover, the zinc particles in ZINGA are protected by the glue in ZINGA. This special resin allows the formation of galvanic pairs, but also provides extra protection.
ZINGA protects the metal in two ways against PASA: Due to its high zinc content, active, cathodic, galvanic protection and zinc dust on the surface, and due to the glue in it, it provides passive barrier protection by reducing the unintegration of zinc.
On the other hand, the hot-dip galvanized layer has no such advantage. On the hot dipping surface very little zinc salt is formed.
ZINGA is superior in terms of quality and reliability when compared with hot dip galvanizing method. ZINGA's cadence is slower. Test reports from independent laboratories in many parts of the world have clearly proved to be superior to ZINGA's hot dipping method. Examples of reports may be welcomed if desired.
In order to determine the rate of annual corazation by comparing the hot dip method with ZINGA, the 'dip test'
Bangladesh University of Engineering and Technology (BUET) Bangladesh
2000 hour salt spray test applied on various sample plates
- Zinc enriched paint
- ZINGA
- ZINGA + Alufer N - Metallization
- Hot dipping
Gent State University (RUG) Belgium
Field test on buoys with the aim of comparing hot dip method with ZINGA.
Direction Départmentale de 1'Equipment-Service Maritime de la Vendée France
Different tests comparing ZINGA with hot dipping method.
1) Salt spray test, 500 hours
2) UV-test etching
Kuwait Institute for Scientific Research Kuwait
400 hour salt spray test comparing hot dip method with ZINGA
South African Bureau of Standards (SABS) South Africa
Salt spray test, 7500 hours
- Hot dipping
- Hot dipping + ZINGA
- ZINGA
Chinese National Cheng Kung University (ACKU) Materials Corrosion Prevention Center Taiwan
Electrochemical tests comparing hot dip method with ZINGA
BNF Fulmer Research Center UK
• Duplex System
Paint the final coat of active galvanizing systems such as ZINGA or hot dip galvanizing
We call this the duplex system.
If a duplex system is desired in hot dip applications, the steel must be prepared with a special roughening process. The finish coat must be formulated specifically for hot dip galvanizing. Because no paint can provide full adhesion.
Very little paint can be applied without special preparation to a zinc-sprayed plate.
Due to the porosity of such surfaces, it is necessary to apply the stabilization layer with a dry film thickness of 20 to 40 μm before applying the first or second finish coat.
ZINGA has also proved to be better in this regard. Many suitable paints can be applied directly onto ZINGA without special preparation on the surface of ZINGA. Many epoxy paints, polyurethane and vinyl paints and specially developed micaceous iron oxide (MIO's) fit on ZINGA. All these finishes can be obtained from the same manufacturer, Zingametall. The only thing you need is to go through the bases with a single contact person and hold this single company accountable for all time. If the final coat is supplied from another company, Zingametall requires a written confirmation from the manufacturer that the paint is compatible with ZINGA.
Dublex system extends the life of ZINGA more than 2 quat. Duplex system life (active + passive) = 2.5 x (ZINGA + paint)
In fact, ZINGA is a duplex system on its own. I do not want ending. ZINGA brings its own barrier protection with the formation of zinc salts on the surface.
• ZINGA is more resistant to mechanical damage
Another weak point of hot-dip galvanizing is that the iron-zinc alloy formed on the surface is harder than the underlying base metal, and as a result, the entire galvanized layer tends to be brittle and cracked. Low heat and aging effects increase the brittleness of the hot dipped galvanized layer
ZINGA is definitely not fragile. The ZINGA layer is flexible, compressible and in no way harder than the underlying metal. It has very high resistance to wear due to its flexibility. The ZINGA layer does not crack in the face of the effects of mechanical damage. It can only be crushed or jammed. It is also possible to weld to ZINGA.
• ZINGA can be revitalized
Metallization layer and hot dip galvanized layer can not be renewed by same method again. On the other hand, the ZINGA layer can only be revived by applying a new layer on it. ZINGA can even animate the metallization layer or the hot dip galvanized layer.
Re-animation with ZINGA
• As a unique system, ZINGA
Over time, due to the effect of cathodic protection, the thickness of the ZINGA layer gradually decreases. A new ZINGA layer will have to be applied at a certain time.
The most important advantage of ZINGA is that it can be revived. Each new ZINGA layer converts the previous layer into liquid. This is even valid many years after the first application. The added layers mix with the previous ones to form a homogeneous single layer. Structurally there is no risk of peeling, accumulating different layers. Surface preparation prior to animation is reduced to a minimum: it is sufficient to clean the surface with water only (with low, high or extremely high pressure water depending on surface contamination).
The animation feature can be applied even if we still need to perform drilling or welding on the surface. Or it can be done if it needs to be transported elsewhere. In this case, the first coat is used as a primer. This primer also prevents possible damage. Afterwards, the final coat ZINGA can be repaired to repair a limited number of damages. In situations where it is not necessary to coat the entire surface again, we can protect the entire surface from corrosion by applying ZINGA to the damaged spots in small quantities. After a while, the repaired parts will be invisible.
• Hot dip galvanized or metallized separately ZINGA
The galvanized structures, which are metallized or hot dipped, start to rust after a while. Such worn and damaged structures can be animated with ZINGA. The surface to be galvanized needs to be embossed and cleaned. We can then apply the ZINGA layer.
